Stir Casting Processing, Mechanical, and Wear Behavior of AA2024 +10 wt. % Flyash +5 wt. % Graphite Hybrid Composite

Metal matrix composites (MMCs) and their hybrid combinations are widely incorporated in research due to enhanced mechanical properties wear resistance. In this work, an investigation is made fabricate AA2024 flyash graphite-reinforced composite for industrial applications determine its suitability by performing testing characterization. Tensile compressive strength, resistance, fracture toughness, impact energy, the hardness of evaluated. A tensile strength maximum 300 MPa was achieved. Furthermore, thermal analysis a disc brake performed using SOLIDWORKS software identify temperature distribution up 469°K. The addition reinforcement shows changes with weight reduction. Although content graphite particles deterioration properties, it acts as lubricant reduces friction between components. coefficient (COF) specimen range 0.1 0.3. analyzed scanning electron microscope. It found that prepared lesser than base alloy AA2024, but fabricated composite’s density (2.07 g/cc) (2.78 g/cc).